Development of Tailored Hydrogel Composite Membranes for Application in Membrane Contactors

Abstract

This work was performed during the period from November 2013 to May 2015 in the Institute on Membrane Technology (ITM-CNR) at the University of Calabria (UNICAL), under supervision of Prof. Efrem Curcio, Dr. Gianluca Di Profio and Dr. Enrica Fontananova, from May 2015 to December 2015 at Universidade Nova de Lisboa (UNL), under supervision of Prof. Joao Crespo and from March 2016 to September 2016 at the University of Chemistry and Technology (ICT) Prague, under supervision of Dr. Eng. Vlastmil Fila. The main objective of this study was to design and develop tailored hydrogel composite membranes for application in membrane contactors, in particular, membrane distillation and membrane crystallization. Among various methods for membrane surface functionalization, surface photo-initiated graft polymerization technique (at UNICAL) and surface coating by incorporating nanoparticles (at UNL) were investigated to fabricate tailored hydrogel composite membranes In the first year at the University of Calabria, various hydrogel composite membranes were prepared by using photo-initiated polymerization method. The possibility of fine tuning the porosity and the chemical nature of hydrogels, were implemented with the preparation of composites containing diverse hydrogel components (monomer and cross-linker) and ratio among them. The selection of hydrogel components was based on the possibility to obtain homogeneous and stable composites by using specific polymeric porous membranes as supports. The resulting composite membranes were characterized by electron scanning microscopy, surface chemistry analysis, swelling degree, ion exchange capacity and water contact angle measurements Furthermore, virgin and hydrogel composite membranes were used in membrane distillation and crystallization experiments and the performance improvement was evaluated. As a result, higher water-transfer flux and enhanced ion rejection than traditional MD membranes was observed in MD treatment of saline solutions. When such HCMs used in membrane assisted crystallization of carbonate calcium (biomineralization), a wide range of crystal morphologies, most of them displaying a polycrystalline or mesocrystalline structure, was obtained in a great variety of experimental conditions. We demonstrated that this composite provides the opportunity to fine control the delivery of additives to the gel network through the porous structure of both support membrane and hydrogel layer, thus affecting crystallization kinetics, and crystal morphologies In the second year of the study at Universidade Nova de Lisboa, hydrogel composite membranes with tailored surface roughness and patterning were designed to examine the influence of the topography of such composite membranes on the growth of protein crystals. Iron oxide nanoparticles (NPs) were used as topographical designers providing a good control of membrane surface roughness and patterning. Surface morphology and topography of the prepared membranes were characterized using electron scanning microscopy, profilometry analysis and contact angle measurements. Finally, their performance was evaluated in the crystallization of Lysozyme used as a model protein and the effect of surface chemistry and topography on the heterogeneous nucleation of lysozyme crystals was investigated. We demonstrated that roughness influences crystallization, but we also show that excessive roughness may be deleterious, since it increases the number of crystals formed at the expenses of crystal size. Therefore, there is an optimum value of roughness for the formation of a low number of well-faced crystals with a larger size In the third year at the University of Chemistry and Technology Prague, the modeling of membrane crystallization was studied. The main goal of this work was to develop general model of membrane crystallization process. The development of this model involved the fundamental theories and models in membrane process and crystallization engineering, especially the models described the mass and heat transfers in membrane module and the crystal size distribution (CSD) determined by both nucleation and crystal growth processes based on the concept of the population balance equation. The experimental results of this study, allows to achieve new insight to fabricate and develop the novel hydrogel composite membranes with proper properties and novel functionality for application in membrane distillation and membrane crystallization processes